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Shipyard visit inspired my approach to marine sheet metal work

On my last trip, I visited a shipbuilding facility. Their methods for welding thick marine-grade sheet metal in humid conditions were fascinating. What techniques do you recommend for corrosion-resistant joins in tough environments?
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3 Comments
parker_rodriguez62
Honestly, all this focus on fancy welding techniques for marine metal is overblown. Shipyards swear by their methods, but those corrosion-resistant joins often fail faster than basic galvanized steel with proper paint. Everyone gets obsessed with humidity control, but regular maintenance matters way more than any special weld. Thick marine-grade sheet metal? Using thinner stuff and planning for replacement saves money and hassle. Seen too many 'perfect' welds crack while old-school riveted holds up fine.
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caseysmith
caseysmith17h ago
At the Norfolk shipyard, they use pulsed MIG welding with argon mix to prevent porosity in humid air. @parker_rodriguez62 has a point about maintenance, but those 'fancy' techniques like proper gas shielding and post-weld treatments actually EXTEND joint life dramatically. I've seen untreated galvanized steel fail in two years, while correctly welded marine-grade aluminum lasts decades. Skipping specialized methods for thin metal is a false economy when saltwater gets involved.
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richard_anderson
Ever consider dissimilar metal electrolysis?
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